Zakspeed 1500/4

Zakspeed 1500/4
Overview
Manufacturer Zakspeed
Designer Norbert Kreyer
Production1985–1988
Layout
Configuration80° L4
Displacement1.5 L (1,495 cc)
Cylinder bore90.4 mm (3.6 in)
Piston stroke58.25 mm (2.3 in)
Compression ratio1985–1987: 7.5:1
1988: 8.0:1
Combustion
TurbochargerGarrett or KKK
Fuel systemElectronic fuel injection
BoschMotronic engine management system
Fuel typeGasoline (Shell)
Cooling systemWater-cooled
Output
Power output640–1,000 bhp (477–746 kW; 649–1,014 PS)
Dimensions
Dry weight125 kg (275.6 lb)

The Zakspeed 1500/4 was a turbocharged straight-4 racing engine developed by privateer German team Zakspeed. The engine was used exclusively by Zakspeed in Formula One from 1985 to 1988.[1] Zakspeed had been hoping to have the backing of Ford with their project after an association with them while running turbocharged Ford Escort and Capri models in Group 2 and Group 5 racing,[2] but decided to go it alone after Ford chose to remain with their major partner, British engineering company Cosworth.

The Zakspeed engine was one of two German made 4 cylinder turbo's in Formula One at the time, with the other coming from BMW who had won the World Championship with Nelson Piquet and the Brabham team in 1983.

It was rumoured that Zakspeed's engine block was based on the Cosworth designed and built Ford BDA block used in the Ford Escorts that the team knew well, though in truth it was an entirely new aluminium block designed for the team by West German engineer Norbert Kreyer.[3] Cosworth themselves had unsuccessfully tried to turbocharge the BDA for F1 in mid-late 1984 before settling on an all new, 120° V6 turbo in partnership with Ford.[4]

History

The 1.5 L (1,495 cc), 125 kg (275.6 lb) aluminium block and head engine used a BoschMotronic engine management system and who's power topped out at approximately 1,000 bhp (746 kW; 1,014 PS) at 11,500 rpm in 1986, though at that level of power, the reliability of both the engine and turbos was largely lamentable. The 1500/4 (so named as it was a 1.5L, 4 cylinder engine) was somewhat underdeveloped compared to its turbocharged rivals from the large manufacturers in Honda, Ferrari, Renault, BMW, TAG-Porsche and Ford-Cosworth, and was more on par with other independent Formula One engine manufacturers of the original turbo era (1977–1988) such as those from British engineering firm Hart or the Italian Motori Moderni V6 engine designed by former Alfa Romeo Chief Engineer Carlo Chiti.

Fuel for the Zakspeed engine was supplied by associate sponsors Shell and like most F1 racing fuels of the time was a mixture of Toluene and Methanol that was often referred to at the time as rocket fuel or jungle juice.

When Zakspeed first entered Formula One in 1985 and announced that it would be using its own engines, it was thought they could be as big as either of the then three major manufacturers in the sport with their own teams, Ferrari, Alfa Romeo and Renault (though Alfa's competition department Autodelta actually outsourced to Italian outfit EuroRacing who ran the Alfa Romeo team with full factory backing). However, the reality was that despite the team having was many incorrectly believed to be a very lucrative sponsorship deal from German cigarette brand West who also had naming rights with the team, Zakspeed neither had the budget nor the resources or expertise to become a front runner in F1 and the sight of a Zakspeed turbo with a plume of white smoke trailing behind it signalling either engine or turbo failure became a common sight on the worlds F1 tracks for the four years the team ran with its own engine. While it was rumoured that McLaren and Lotus were getting around $20–30 million from their cigarette sponsors Marlboro and Camel respectively allowing for much more development testing of their cars and engines, Zakspeed's budget rarely even included the money to go testing. Indeed, in 1986, Zakspeed even had to take on Dutch driver Huub Rothengatter largely because his own personal sponsorship paid the team for the drive.[5]

The only Formula One World Championship points scored by the team and its 4-cylinder engine was 2 by British driver Martin Brundle for finishing 5th at the 1987 San Marino Grand Prix. Brundle only drove for the team in that 1987 season.

By the end of its racing life at the end of the 1988 season, Zakspeed was one of only 6 teams still using turbo power with the turbo boost reduction to 2.5 Bar and the fuel limit reduced to just 150 litres. However, despite having comparable power to the other turbos on the grid (the Honda V6 powering McLaren and Lotus, the Ferrari V6, the Alfa Romeo V8 and the BMW 4 cylinder which by 1988 was called a Megatron), that's where the comparisons stopped. While the Honda powered McLaren drivers Ayrton Senna and Alain Prost raced to 15 wins from 16 races, and 15 pole positions easily winning both the Drivers' (Senna) and Constructors' titles that year (with Ferrari's Gerhard Berger getting the other win and pole position), Zakspeed failed to qualify 17 times from the combined 32 attempts (including 6 races where neither car actually qualified) and could only finish a best of 12th at their home Grand Prix at the Hockenheimring in Germany.

The low point of the 1988 season which showed out Zakspeed's problems with their car and engine was their double non-qualification at the ultra fast Silverstone Circuit for the British Grand Prix. At a power circuit which should have suited their greater turbo power, the Zakspeed's of Piercarlo Ghinzani and rookie driver Bernd Schneider were 0.516 seconds (Ghinzani) and 2.483 seconds (Schneider) respectively slower than the 26th and last placed qualifier, Nicola Larini in the Osella with its outdated Alfa Romeo based V8 turbo.

With FISA banning turbos from the end of the 1988 season, Zakspeed retired its own engine in favour of using a brand new, 3.5L Yamaha V8 engine power from 1989.[6]

Power

The engine power figures by year were quoted as such:[7]

1985:
Qualifying - 900 bhp (671 kW; 912 PS)
Race - 820 bhp (611 kW; 831 PS)

1986:
Qualifying - 1,000 bhp (746 kW; 1,014 PS)
Race - 850 bhp (634 kW; 862 PS)

1987 (4.0 Bar turbo limited):
Qualifying - 920 bhp (686 kW; 933 PS)
Race - 850 bhp (634 kW; 862 PS)

1988 (2.5 Bar turbo limited):
Qualifying - 640 bhp (477 kW; 649 PS)
Race - 600 bhp (447 kW; 608 PS)

Formula One World Championship results

Year Entrants Chassis Tyres Drivers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Points WCC
1985 West Zakspeed Racing 841 G BRA POR SMR MON CAN DET FRA GBR GER AUT NED ITA BEL EUR RSA AUS 0 NC
Jonathan Palmer Ret DNS 11 Ret Ret Ret Ret Ret
Christian Danner Ret Ret
1986 West Zakspeed Racing 861 G BRA ESP SMR MON BEL CAN DET FRA GBR GER HUN AUT ITA POR MEX AUS 0 NC
Jonathan Palmer Ret Ret Ret 12 13 Ret 8 Ret 9 Ret 10 Ret Ret 12 10 9
Huub Rothengatter Ret DNQ Ret 12 DNS Ret Ret Ret Ret 8 Ret Ret DNS Ret
1987 West Zakspeed Racing 861
871
G BRA SMR BEL MON DET FRA GBR GER HUN AUT ITA POR ESP MEX JPN AUS 2* 10th
Martin Brundle Ret 5 Ret 7 Ret Ret NC NC Ret DSQ Ret Ret 11 Ret Ret Ret
Christian Danner 9 7 Ret EX 8 Ret Ret Ret Ret 9 9 Ret Ret Ret Ret 7
1988 West Zakspeed Racing 881 G BRA SMR MON MEX CAN DET FRA GBR GER HUN BEL ITA POR ESP JPN AUS 0 NC
Piercarlo Ghinzani DNQ Ret Ret 15 14 DNQ DSQ DNQ 14 DNQ Ret Ret DNQ DNQ DNQ Ret
Bernd Schneider DNQ DNQ DNQ Ret DNQ DNQ Ret DNQ 12 DNQ 13 Ret DNQ DNQ Ret DNQ

* points scored in 1987 were using the 871 Chassis

References